HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine
HH-D- Aluminum Wire Rod Breakdown Drawing Machine

HH-D- Aluminum Wire Rod Breakdown Drawing Machine

This production line is applicable for 9.5-12 mm Aluminums and Alloy Aluminums to be drawn out 1.6-4.2 mm wire.

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Product Introduction
This production line is applicable for 9.5-12 mm Aluminums and Alloy Aluminums to be drawn out 1.6-4.2 mm wire.
 
Product Parameters
General Model
Mode Inlet diameter
(mm)
Outlet diameter No. of Dies Wax. Mechanic al Speed
(m/min )
Installed
Capacity (KVA)
Wachine dimension ( m) Weight
(kg)
DLV400-9 Φ 9.5 Φ 2.3~ Φ 4.5 9 1500 172 6.8x1.8x1.2 18000
DLV400-11 Φ 9.5 Φ 1.8 ~ Φ 4.5 11 1500 172 8.0x1.8x1.2 20000
DLV400-13 Φ 9.5 Φ 1.5 ~ Φ 4.5 13 1500 172 9.0x1.8x1.2 22000
DLV400-15 Φ 9.5 Φ 1.2 ~ Φ 4.5 15 1500 172 10.0x1.8x1.2 24000
DLV400-2/13 2* Φ 9.5 Φ 2 *(1.5 ~4.5 ) 13 1500 260 9.0x1.8x1.2 24000


Equipment Construction
No. Name Qty./Unit Note
1 Pay off Stand 1set  
2 DL400-13 Drawing Machine 1set  
3 YG400 Joy Tension Rod 1set  
4 WF800 Coiler 1set  
5 Operation Panel 1set  
6 Electrical Control System 1set  
7 Pointing Machine 1set  
Spare Part with Machine: Proximity Switches 1 pcs, Guide wheel 2 pcs

 
Technical Parameters
No. Parameter Parameter Value
DL400-13 RBD Main machine
1 Suitable materials Original Aluminums and Alloy Aluminums
2 Inlet Dia.( ㎜ ) 9.5--12
3 Outlet Dia.( ㎜ ) 1.6~4.2
4 Mechanics Speed(m/min) Max 1500
5 Capstan Dia.( ㎜ ) Front 5 pcs 500mm, Rear 7 pcs 400mm
6 Constant Speed Capstan Dia.( ㎜ ) 400
7 No. of Dies(Channel) 13
9 Dies Outlet Size( ㎜ ) 50
7 Mechanics Elongation (%) 26-50。
10 Main Motor Power(KW) AC185
11 Constant Speed Capstan Motor (KW) AC22
12 Lubricant Pump Motor(KW) 4
13 Drawing Coolant Mode Full Immersion
    WF800 Coiler
1 Wire Size range of Take up( ㎜ ) 1.2~4.2
2 Mechanics Speed(m/min) Max1500
3 Dia. of Coil 800mm
4 Size of Take up Basket Inner Φ580× Outside Φ1050×Height 1600 mm
5 Capacity of Coiler Basket Max 1500 kg
6 Coiler Motor Power AC15KW
7 Transport Motor Power 0.75 kw

Condition of Equipment Running

Lubricant Requirements:
Name Parameter Note
Working Pressure 0.2~04Mpa  
Temperature ≤30℃  
Flow Capacity 25~30m3  
Concentration 10-12%  

Power Supply:
Name Parameter Note
Three Phase Voltage 3×415 VAC(±10%)  
Single Phase Voltage 220 VAC(±10%)  
Power Hz 50 Hz(±2%)  
Concentration About 5 Thousandth Lubricants  

Requirement of Air Compressor:
Name Parameter Note
Working Pressure 0.6-0.7Mpa  
Dew -25(℃)  
Flow (L/min) 200  


Equipment Introduction
DL400-13 RBD Machine Series
DL400-13 RBD machine is R&D by engineering and technical personnel of HOOHA electrical equipment Co., Ltd., they absorbing domestic and foreign advanced technology similar products combined with his meticulous research and development from design concept. It is composed of a single motor drive seven dies main drawing machine, tension control device, coiler machine and electrical control components.

The machine has high efficiency, low energy consumption, safe and reliable operation, low noise, elegant appearance and easy operation, convenient maintenance. Gear boxes and mechanical seal drawing tank structure, no leakage, durable. Capstan driven by as separate AC motor through V-belt, constant speed wheel cooled with water, controls the production temperature.

Devices control by touch screen, using quick change die systems has been designed with micro-computer molding operation software, user enter the wire size, finish wire size, slip rate value into the system, the system can calculate the size of mold, the position of the mold, the number of process parameters. Drawing capstan and gear box buses has a horizontal tilt at an angle to each other, pull wire capstan in the axial misalignment between a distance from the premise that the distance and pull all the capstan gearbox mold base and between the walls, always in the smallest cantilever state, and the same elongated, extreme effective to enhance the strength of the parts, while the parts corresponding uniform size. Used drum rim capstan, tungsten carbide coating, to ensure the service life of the capstan. In order to avoid working in the non-lubricant state, there are setting broken lubricant alarm devices, and stop automatics.
  1. Electrical System: Including control Cabinets, Operation Panel, Touch Screen, IC, Software.
WF800 Coiler
1.Equipment Introduction:
WF800 coiler machine consists of stand, coiler, falling wire system, storage and spool running structure. Coiler machine, with no tangles actinomycetes characteristics.
Adapted to the cylindrical cylinder, cone core columns and single-use hard board accumulated wire spooler be used.

1.The rack has for the safety of operating personnel to use the escalator down on three sides with protective door for easy operation and maintenance.
2.The coiler machine consists of guide wheel, hollow shaft, straightening rollers, coil drum, creasing device, transmission and other components. Hollow spindle is equipped with pneumatic brakes, brake quickly.
3.Actinomycetes by the eccentric wire wound coil wire will turn down the barrel ring formation plum cable. Accumulator functions reservoir wire when changed spool, transferred from a cylinder and linkage via a chain drive.
Spool transport consists of sprockets, spindles, and chassis, chain and drive components. Driven by a chain drive gear motor spool off the line and out of frame, automatics access to spooler. Reducing operator labor intensity and improve working efficiency. The max. coiling capacity is 1800 Kg.

Technical Parameter:
No. Parameter WF800 Coiler
1 Max. Coiling Speed(m/min) 1200
2 Dia. of Wire Take Up(mm) 1.2~4.2
3 Coiler Basket Dia.(mm) 800
4 Size of Take up Basket (mm)In×Out×Height Φ580×Φ1050×1600
5 Capacity of Coiler Basket (kg) Max 1500
6 Take Up Motor(kw) AC 15
7 Transport Reel Motor(kw) 0.75
8 Dimension (mm) L×W×H 4280×3800×4550
9 Machine Net Weight(kg) About 50000


Main Components:
No. Name Brand Origin Note
1 Inverter Yaskawa Japan  
2 AC Motor SIEMENS GERMANY  
3 Air Switches Schneider France  
4 Other Low V Com.   Taiwan&Jap.  
5 Bearing NSK Japan  
6 Speed meters Innovance Joint-Venture  
7 Meters Innovance Joint-V  
8 Control Button Tengde Taiwan  
9 Limit Switches Tengde Taiwan  
10 Transport V-Belt (PIX) England  
11 Capstan Chuangkang Taiwan  
12 Proximity Sensor (Autonics) Korea  
13 Wheel Chuangkang Taiwan  
14 Gear Changzhou Hightech Gear Jiangsu  
15 Fast Fuse Longsheng Electric Xian  


Equipment Selectable Item

1. Color:General used navy blue (Special mechanical Paint).
2. Operation Direction:Right.



Range of Size Whole Production Line and Speed

Calculated by aluminums, efficiency about 80%~90% relate with raw materials and drawing technical processing (lubricant and dies) in actual product.
Wire Dia. φ2.60mm φ3.0mm φ1.6mm
Speed(M/min) 1000 800 1200
Capacity Kg/hour 800 851 350
Product Additional Service Description

PaymentofHigh Speed Bunching Machine

T/T

 

Delivery TimeofHigh Speed Bunching Machine

60 days

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