Collect fine drawn out wires and finish annealing and tinning process together on this machine. This is much more efficient and energy saving for copper wire drawing.
General Parameters
Components
Technical Specification of Main Components
1.Annealing Furnace
2.Tinning Pot
3.Cooling Water Tank
4.Drying Box
5.Capstan
6.Take-up Machine
Equipment Selectable Item
1. Color:General used navy blue (Special mechanical Paint).
2. Operation Direction:Right or as per request.
Others
No. | Items | Features |
1 | Wire Size range of Annealing | 0.07~0.3 mm |
2 | Number of wire processed | 40 |
3 | Max. wire speed | 300M/min |
4 | Pay off bobbin diameter | 300mm |
5 | Pay off mold | Curl flyer or constant tension |
6 | Soften mold | Electrical heating continuous softening |
7 | Take up bobbin | PT10-PT25 |
8 | Motion power | 14KW |
9 | Heating power | 35KW |
10 | Traversing unit | Casting block gear traversing |
11 | Dimension (mm) L×W×H | 20000×1600×2200 |
12 | Machine Net Weight | About 4500 kg |
Components
No. | Name | Qty. | Note |
1 | Pay off | 1set | |
2 | Annealing F urnace | 1set | |
3 | C ooling tank | 1 set | |
4 | D rying box | 1set | |
5 | Tinning pot | 1set | |
6 | Capstan | 1set | |
7 | 4 0 Take-up box | 1set |
Technical Specification of Main Components
1.Annealing Furnace
No. | Items | Feature |
1 | Structure | Outer and inner layer, outer is metal shell, inner is furnace tank. |
2 | Heating tube | 40 pieces, 27kw |
3 | Annealing tube | 40 pieces, 16*2mm |
4 | Inner temperature | 400-500 o C |
6 | Outer temperature | Less than 48 o C |
7 | Power-assisted roller | 0.75kw, runs synchronously with the take-up roller to prevent the copper wire from being elongated after softening. |
2.Tinning Pot
No. | Items | Feature |
1 | Composition | Channel angle steel, thermal insulation material aluminum silicate fiber cotton, and 8mm stainless steel pot. |
2 | PVC flux tank | Adjustable according to the angle and height of the copper wire. |
3 | Electric heating | Controlled by a temperature control meter |
3.Cooling Water Tank
No. | Items | Feature |
1 | Material | Stainless steel |
2 | Purpose | C opper wire is rapidly cooled in the cooling water tank and recrystallized to achieve the purpose of softening . |
3 | Generated steam | Seals the annealing tube to prevent oxidation of the copper wire. |
4.Drying Box
No. | Items | Feature |
1 | Purpose | Dry the residual moisture on the surface of the copper wire. |
2 | Structure | Outer and inner layer, outer is metal shell, inner is furnace tank. |
3 | Electric heating tubes | 9 pieces, total 4.5kw |
4 | drying temperature | 100-180 degrees Celsius. |
5.Capstan
No. | Items | Feature |
1 | Driven | 1.1 kw motor |
2 | Inverter | Adjust the motor speed to run at the synchronous speed of the whole machine. |
3 | Traction drum | Sprayed with porcelain |
6.Take-up Machine
No. | Items | Feature |
1 | Composition | A frame, 40 torque motors, a branching guide wheel and wire traverse system. |
2 | Pitch | Adjustable |
3 | Torque | 4kg/cm |
4 | Tension | Adjusted by a voltage regulator |
Equipment Selectable Item
1. Color:General used navy blue (Special mechanical Paint).
2. Operation Direction:Right or as per request.
Others
- Coating:Paint-spraying according to the colour required by the Buyer after anti-rust treatment or coating with standard green.
- Wearing parts: guide wheels, traverse wheels.