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DL400-13 -WF800 Aluminum Wire Rod Breakdown Drawing Machine
This production line is applicable for 9.5-12 mm Aluminums and Alloy Aluminums to be drawn out 1.6-4.2 mm wire.
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This production line is applicable for 9.5-12 mm Aluminums and Alloy Aluminums to be drawn out 1.6-4.2 mm wire.
General Model
Equipment Construction
Technical Parameters
Condition of Equipment Running
Lubricant Requirements:
Power Supply:
Requirement of Air Compressor:
Equipment Introduction
DL400-13 RBD Machine Series
DL400-13 RBD machine is R&D by engineering and technical personnel of HOOHA electrical equipment Co., Ltd., they absorbing domestic and foreign advanced technology similar products combined with his meticulous research and development from design concept. It is composed of a single motor drive seven dies main drawing machine, tension control device, coiler machine and electrical control components.
The machine has high efficiency, low energy consumption, safe and reliable operation, low noise, elegant appearance and easy operation, convenient maintenance. Gear boxes and mechanical seal drawing tank structure, no leakage, durable. Capstan driven by as separate AC motor through V-belt, constant speed wheel cooled with water, controls the production temperature.
Devices control by touch screen, using quick change die systems has been designed with micro-computer molding operation software, user enter the wire size, finish wire size, slip rate value into the system, the system can calculate the size of mold, the position of the mold, the number of process parameters. Drawing capstan and gear box buses has a horizontal tilt at an angle to each other, pull wire capstan in the axial misalignment between a distance from the premise that the distance and pull all the capstan gearbox mold base and between the walls, always in the smallest cantilever state, and the same elongated, extreme effective to enhance the strength of the parts, while the parts corresponding uniform size. Used drum rim capstan, tungsten carbide coating, to ensure the service life of the capstan. In order to avoid working in the non-lubricant state, there are setting broken lubricant alarm devices, and stop automatics.
1.Equipment Introduction：
WF800 coiler machine consists of stand, coiler, falling wire system, storage and spool running structure. Coiler machine, with no tangles actinomycetes characteristics.
Adapted to the cylindrical cylinder, cone core columns and single-use hard board accumulated wire spooler be used.
1.The rack has for the safety of operating personnel to use the escalator down on three sides with protective door for easy operation and maintenance.
2.The coiler machine consists of guide wheel, hollow shaft, straightening rollers, coil drum, creasing device, transmission and other components. Hollow spindle is equipped with pneumatic brakes, brake quickly.
3.Actinomycetes by the eccentric wire wound coil wire will turn down the barrel ring formation plum cable. Accumulator functions reservoir wire when changed spool, transferred from a cylinder and linkage via a chain drive.
Spool transport consists of sprockets, spindles, and chassis, chain and drive components. Driven by a chain drive gear motor spool off the line and out of frame, automatics access to spooler. Reducing operator labor intensity and improve working efficiency. The max. coiling capacity is 1800 Kg.
Technical Parameter：
Main Components：
Equipment Selectable Item
1. Color：General used navy blue （Special mechanical Paint）.
2. Operation Direction：Right.
Range of Size Whole Production Line and Speed
Calculated by aluminums, efficiency about 80%~90% relate with raw materials and drawing technical processing (lubricant and dies) in actual product.
| Mode |
Inlet diameter (mm) |
Outlet diameter | No. of Dies |
Wax. Mechanic al Speed (m/min ) |
Installed Capacity (KVA) |
Wachine dimension ( m) |
Weight (kg) |
| DLV400-9 | Φ 9.5 | Φ 2.3~ Φ 4.5 | 9 | 1500 | 172 | 6.8x1.8x1.2 | 18000 |
| DLV400-11 | Φ 9.5 | Φ 1.8 ~ Φ 4.5 | 11 | 1500 | 172 | 8.0x1.8x1.2 | 20000 |
| DLV400-13 | Φ 9.5 | Φ 1.5 ~ Φ 4.5 | 13 | 1500 | 172 | 9.0x1.8x1.2 | 22000 |
| DLV400-15 | Φ 9.5 | Φ 1.2 ~ Φ 4.5 | 15 | 1500 | 172 | 10.0x1.8x1.2 | 24000 |
| DLV400-2/13 | 2* Φ 9.5 | Φ 2 *(1.5 ~4.5 ) | 13 | 1500 | 260 | 9.0x1.8x1.2 | 24000 |
Equipment Construction
| No. | Name | Qty./Unit | Note |
| 1 | Pay off Stand | 1set | |
| 2 | DL400-13 Drawing Machine | 1set | |
| 3 | YG400 Joy Tension Rod | 1set | |
| 4 | WF800 Coiler | 1set | |
| 5 | Operation Panel | 1set | |
| 6 | Electrical Control System | 1set | |
| 7 | Pointing Machine | 1set | |
| Spare Part with Machine: Proximity Switches 1 pcs, Guide wheel 2 pcs | |||
Technical Parameters
| No. | Parameter | Parameter Value |
| DL400-13 RBD Main machine | ||
| 1 | Suitable materials | Original Aluminums and Alloy Aluminums |
| 2 | Inlet Dia.（ ㎜ ） | 9.5--12 |
| 3 | Outlet Dia.（ ㎜ ） | 1.6～4.2 |
| 4 | Mechanics Speed（m/min） | Max 1500 |
| 5 | Capstan Dia.（ ㎜ ） | Front 5 pcs 500mm, Rear 7 pcs 400mm |
| 6 | Constant Speed Capstan Dia.（ ㎜ ） | 400 |
| 7 | No. of Dies（Channel） | 13 |
| 9 | Dies Outlet Size（ ㎜ ） | 50 |
| 7 | Mechanics Elongation (%) | 26-50。 |
| 10 | Main Motor Power（KW） | AC185 |
| 11 | Constant Speed Capstan Motor (KW） | AC22 |
| 12 | Lubricant Pump Motor（KW） | 4 |
| 13 | Drawing Coolant Mode | Full Immersion |
| WF800 Coiler | ||
| 1 | Wire Size range of Take up（ ㎜ ） | 1.2～4.2 |
| 2 | Mechanics Speed（m/min） | Max1500 |
| 3 | Dia. of Coil | 800mm |
| 4 | Size of Take up Basket | Inner Φ580× Outside Φ1050×Height 1600 mm |
| 5 | Capacity of Coiler Basket | Max 1500 kg |
| 6 | Coiler Motor Power | AC15KW |
| 7 | Transport Motor Power | 0.75 kw |
Condition of Equipment Running
Lubricant Requirements:
| Name | Parameter | Note |
| Working Pressure | 0.2～04Mpa | |
| Temperature | ≤30℃ | |
| Flow Capacity | 25～30m3 | |
| Concentration | 10－12% |
Power Supply:
| Name | Parameter | Note |
| Three Phase Voltage | 3×415 VAC(±10%) | |
| Single Phase Voltage | 220 VAC(±10%) | |
| Power Hz | 50 Hz(±2%) | |
| Concentration | About 5 Thousandth Lubricants |
Requirement of Air Compressor:
| Name | Parameter | Note |
| Working Pressure | 0.6-0.7Mpa | |
| Dew | -25(℃) | |
| Flow (L/min) | 200 |
Equipment Introduction
DL400-13 RBD Machine Series
DL400-13 RBD machine is R&D by engineering and technical personnel of HOOHA electrical equipment Co., Ltd., they absorbing domestic and foreign advanced technology similar products combined with his meticulous research and development from design concept. It is composed of a single motor drive seven dies main drawing machine, tension control device, coiler machine and electrical control components.
The machine has high efficiency, low energy consumption, safe and reliable operation, low noise, elegant appearance and easy operation, convenient maintenance. Gear boxes and mechanical seal drawing tank structure, no leakage, durable. Capstan driven by as separate AC motor through V-belt, constant speed wheel cooled with water, controls the production temperature.
Devices control by touch screen, using quick change die systems has been designed with micro-computer molding operation software, user enter the wire size, finish wire size, slip rate value into the system, the system can calculate the size of mold, the position of the mold, the number of process parameters. Drawing capstan and gear box buses has a horizontal tilt at an angle to each other, pull wire capstan in the axial misalignment between a distance from the premise that the distance and pull all the capstan gearbox mold base and between the walls, always in the smallest cantilever state, and the same elongated, extreme effective to enhance the strength of the parts, while the parts corresponding uniform size. Used drum rim capstan, tungsten carbide coating, to ensure the service life of the capstan. In order to avoid working in the non-lubricant state, there are setting broken lubricant alarm devices, and stop automatics.
- Electrical System: Including control Cabinets, Operation Panel, Touch Screen, IC, Software.
1.Equipment Introduction：
WF800 coiler machine consists of stand, coiler, falling wire system, storage and spool running structure. Coiler machine, with no tangles actinomycetes characteristics.
Adapted to the cylindrical cylinder, cone core columns and single-use hard board accumulated wire spooler be used.
1.The rack has for the safety of operating personnel to use the escalator down on three sides with protective door for easy operation and maintenance.
2.The coiler machine consists of guide wheel, hollow shaft, straightening rollers, coil drum, creasing device, transmission and other components. Hollow spindle is equipped with pneumatic brakes, brake quickly.
3.Actinomycetes by the eccentric wire wound coil wire will turn down the barrel ring formation plum cable. Accumulator functions reservoir wire when changed spool, transferred from a cylinder and linkage via a chain drive.
Spool transport consists of sprockets, spindles, and chassis, chain and drive components. Driven by a chain drive gear motor spool off the line and out of frame, automatics access to spooler. Reducing operator labor intensity and improve working efficiency. The max. coiling capacity is 1800 Kg.
Technical Parameter：
| No. | Parameter | WF800 Coiler |
| 1 | Max. Coiling Speed（m/min） | 1200 |
| 2 | Dia. of Wire Take Up（mm） | 1.2～4.2 |
| 3 | Coiler Basket Dia.（mm） | 800 |
| 4 | Size of Take up Basket （mm）In×Out×Height | Φ580×Φ1050×1600 |
| 5 | Capacity of Coiler Basket （kg） | Max 1500 |
| 6 | Take Up Motor（kw） | AC 15 |
| 7 | Transport Reel Motor（kw） | 0.75 |
| 8 | Dimension （mm） L×W×H | 4280×3800×4550 |
| 9 | Machine Net Weight（kg） | About 50000 |
Main Components：
| No. | Name | Brand | Origin | Note |
| 1 | Inverter | Yaskawa | Japan | |
| 2 | AC Motor | SIEMENS | GERMANY | |
| 3 | Air Switches | Schneider | France | |
| 4 | Other Low V Com. | Taiwan&Jap. | ||
| 5 | Bearing | NSK | Japan | |
| 6 | Speed meters | Innovance | Joint-Venture | |
| 7 | Meters | Innovance | Joint-V | |
| 8 | Control Button | Tengde | Taiwan | |
| 9 | Limit Switches | Tengde | Taiwan | |
| 10 | Transport V-Belt | （PIX） | England | |
| 11 | Capstan | Chuangkang | Taiwan | |
| 12 | Proximity Sensor | （Autonics） | Korea | |
| 13 | Wheel | Chuangkang | Taiwan | |
| 14 | Gear | Changzhou Hightech Gear | Jiangsu | |
| 15 | Fast Fuse | Longsheng Electric | Xian |
Equipment Selectable Item
1. Color：General used navy blue （Special mechanical Paint）.
2. Operation Direction：Right.
Range of Size Whole Production Line and Speed
Calculated by aluminums, efficiency about 80%~90% relate with raw materials and drawing technical processing (lubricant and dies) in actual product.
| Wire Dia. | φ2.60mm | φ3.0mm | φ1.6mm |
| Speed（M/min） | 1000 | 800 | 1200 |
| Capacity Kg/hour | 800 | 851 | 350 |
Functionality
- The DL400-13-WF800 Aluminums RBD Standard Specification machine is designed for drawing aluminum and alloy aluminum wires, reducing diameter from 9.5-12mm to 1.6-4.2mm.
Ease of Operation
- Features an operation panel with touch screen control and quick change die systems for easy setup and operation.
Applications
- Suitable for manufacturing industries that require aluminum wire drawing, such as electrical and construction materials.
Features
- Includes a pay off stand, drawing machine, joy tension rod, coiler, operation panel, and electrical control system.
- High mechanical speed up to 1500 m/min and main motor power of AC 185 KW.
On-spot installation service (negotiable)
24-hours consulting team
Advantages:
- High efficiency, low energy consumption, and reliable operation.
- Elegant design, low noise, and convenient maintenance.
- Uses high-quality components from brands like Yaskawa, SIEMENS, and NSK for durability and performance.
Tel: +86 13712309671
