a. Suitable for producing cable that require high temperature tenacity .
b. Finished product is generally used in aerospace , medical , high-precision circuit , etc .
c. Extrusion material is FEP , PFA , ETFE .
d. The industrial computer control system realizes online product quality monitoring, storage,recall and product quality fault printing function,one-button acceleration and deceleration function, reducing personnel input and improving production efficiency.
e. Simple operation, high efficiency and energy saving, high production efficiency, easy maintenance.
Model | HH20 | HH25 | HH30 | HH40 |
Machine Usage | Used for micro-fine coaxial wire, High frequency signal transmission wire and other wire&cable teflon insulation extrusion. | |||
Wire specification | φ0.2-0.6mm | φ0.3-0.8mm | φ0.3-1.5mm | φ0.8-2.5mm |
Extrusion material | ETFE/FEP/PFA | ETFE/FEP/PFA | ETFE/FEP/PFA | ETFE/FEP/PFA |
Screw parameters |
L/D radio: 28.:1, Material:Germany HASTELLOY-276/USA Inconel-600/China CH113. |
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Temperature-control segments(body+Head) |
3+2 | 3+2 | 3+2 | 3+2 |
Power |
3KW Servo motor | 4KW Servo motor | 7.5HP | 10HP |
Highest output | 5KG/H | 8KG/H | 12KG/H | 30KG/H |
Highest wire speed | 180M/MIN | 180M/MIN | 180M/MIN | 180M/MIN |
Accumulate parameters |
φ60~120 alloy aluminum wheel,surface anodizing,fixed port 10 grooves+moving port 11 grooves, Horizontal accumulator,length 6M,accumulate wire length 100M,[ightweight precision slide rail. |
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Capstan power | 1KW Servo motor | 1KW Servo motor | 2KW Servo motor | 2KW Servo motor |
Pay-offs type |
Automatic shaft-type active pay-offs, apply to φ100~300 bobbin,Slider swinging rod hammer tension type structure, Online tension test display combined with dividing rule(r) with break line protection. |
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Take-ups type |
Double-shaft take-ups with traversing,3HP motor with frequency conversion speed regulation, can single/linkage running,auto stop when reach the meter quantity,apply to φ100-300 bobbin. |
2. Machine component
No. | Item | QTY |
1 | Φ 200-300 Full automatic pay-off | 1 |
2 | Copper wire preheater | 1 |
3 | Filtering straightening unit | 1 |
4 | Φ 25mm Teflon Extrusion Mainframe | 1 |
5 | Main electrical temperature control box(PLC with 14 inch touch screen) | 1 |
6 | U7 Teflon machine specialized nose ( with vacuum-pumping system ) | 1 |
7 | 1.2 meters active sink) | 1 |
8 | 6 meters single-layer cooling sink | 1 |
9 | High precision horizonal storage stand - 9 meters | 1 |
10 | Φ 318mm single-wheel belt drawer | 1 |
11 | Φ 200-300mm double spool winder with 10 inch touching screen | 1 |
12 | Whole machine controlling system box | 1 |
14 | Accurate eccentric instrumen t (American Betalasermike) | 1 |
15 | Water electrostatic capacity tester (Betalasermike) | 1 |
16 | LED large screen board display | 1 |
17 | External diameter concave and convex detector(Japan TAKIAWA) | 1 |
18 | Independent online monitoring and detecting engineer system(17 inch screen ) | 1 |
19 | Laser outer diameter measuring and controlling instrument(LDM-302H-XY/LDM-210EX)(JapanTAKIAWA) | 1 |
3. Main brands for parts
- Main motor: Taiwan Futian or (Inovance servo motor)
- Drive mode: Japan Yaskawa inverter + Inovance servo control
- Thermostat: Japan Omron (or RKC) thermostat
- Screw cylinder: imported German HASTELLOY-27 Hastelloy, designed by Canada KRONG company, length-diameter ratio: 26:1
- Crosshead; domestic Teflon custom head
- Electrical parts: imported Schneider, Japan Izumi, Shilin and other well-known brands.
- Human-machine interface: Taiwan Weilun
- Pneumatic components: SMC
- Bearings :Japanese NSK or equivalent brands,
- Electrical components : German brands
- Transmission belts : American/German brands.
4. Crosshead and extrusion pattern
5. Essential components to maintain high speed and extrusion quality
Motorized pay-off | Servo Motor Drive extruder | Vacuum extraction equipment |
6. Online Testing equipment (Swiss Zumbach/German Sikora)
Eccentricity | Under water capacitance | Spark tester |
1. Full machine customization
2. Machinery installation layout design
3. On-spot installation service (negotiable)
4. Whole factory layout design
5. Accessories supply
Tips and dies | Heating plate | Bobbins and reels |
6. 24-hours consulting team