Foam-skin physical Foaming Insulation Extrusion Machine

This line is design to conduct insulation for lan cable of CAT6A SF/FTP - CAT8 , USB cable 3.0 , HDMI 2.1 , coaxial cable , etc .

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Product Introduction
Product Parameters
Product Additional Service Description

Product Introduction

1. Application
a. Suitable for producing foam-skin , skin-foam insulation process .
b. Widely used in producing data cable , signal cable , USB cable insulation .
c. Foaming method is physical foaming .
d. The industrial computer control system realizes online product quality monitoring, storage,recall and product quality fault printing function,one-button acceleration and deceleration function, reducing personnel input and improving production efficiency.
e. Simple operation, high efficiency and energy saving, high production efficiency, easy maintenance.

Product Parameters

1. Main specification

Model Number	HH30+25	HH40+30	HH50+35	HH60+35
Core wire specification	AWG36~AWG30	AWG32~AWG26	AWG30~AWG24	AWG28~AWG20
Extrusion material	PVC、SR-PVC、HDPE、PP、PU、 Foam-PE
Screw parameter	L/D:26~28,C/R:2.7~3.2,screw material:38CrMoAlA, vacuum malcomising surface grinded.chrome plated & polished .
Temperature control zones for exiruder+color injection)	4+3	4+3	4+3	4+3
Heating power	6KW	8KW	11KW	15KW
Main extruder power	7.5HP	10HP	15HP	20HP
Capstan power	3HP	3HP	3HP	5HP
Max output	35KG/H	45KG/H	60KG/H	80KG/H
Max. speed	400M/MIN	500M/MIN	600M/MIN	800M/MIN
Movable flume	Movable feedback thermostatic flume, heating power 9KW, amount of movement 500, total length 1.7M,with double-sections air wiper
U-type cooling flume length	10M	10M	10M	10M
Accumulator parameter	φ120-180 accumulator wheel,fixed wheel 10 grooves +movable wheel 11 grooves standard/inclined accumulator, length 9M, accumulate quantity 200M
Pay-off type	Motorized pay-off without axis mechanical lever structure,pay-off tension adjuusted by moving slider, with tension displayer and wire brake protection,suitable for e300~500 wire bobbin
Take-up type	Doublo-axisos take-up.3HP motor togother with froquency converter to adjust spoed, sing/inkageboth availabio machine stoo when reach the set value,traversing by polshed rod orprecision serew,sutable for φ400~630 spools
Size(LxWxH)	20000X1500X2100	20000X1600×2100	20000×1700×2100	20000X1800×2100
Weight	6T	7T	7.5T	8.5T

2. Machine component

No.	Name	Q’ TY
1	Motorized pay-off	1 set
2	Copper Wire preposition tension stand	1 set
3	Copper wire preheating machine	1 set
4	Physical foaming main extruder	1 set
5	Automatic drying and feeding machine	1 set
6	Inner skinning extruder	1 set
7	Siemens PLC electric control box	1 set
8	1.5m Movable water tank with cover	1 set
9	Diameter tester	1 set
10	8m Fixed water tank with cover and leak-proof	1 set
11	Underwater static capacitance tester	1 set
12	12m Slide rail type + anode guide wheel storage rack	1 set
13	410mm tractor	1 set
14	Meter counter	1 set
15	High frequency spark tester	1 set
16	Double-head shaftless take-up stand	1 set
17	Accessories
18	Nitrogen injection device	1 set

3. Main brands for parts

Motor: DONGGUAN motor
Frequency converter: Inovance
Temperature controller: RKC high-precise temperature controller (Japanese brand )
Electrical component:Japan,TAIWANG brand or homebred brand
Bearing: NSK,KOYO,ASAHI (Janpanese brand )
Touch screen : WEINVEIW (TAIWANG brand )
PLC : Siemens (German brand)

4. Crosshead and extrusion pattern