Used for PTFE medical tube hose extruding
1. Main Technical parameters
- Motor: 3.7 KW
- Oil pump : PV2R1-6-12 , displacement : 6-12cm3/rev ,Rated pressure 1.5Mpa (Cylinder thrust 40 T )
- Push spped : 1-20 m/min
- Push cylinder : cylinder φ120 , distance is 1000mm
- Material cylinder is φ30×1000mm (include material push rod , push head ) cylinder is nitriding treatment , die base is nitriding treatment .
- Push rod head structure: exhaust type structure
- Maximum stroke of plunger : 1000 mm
- Max feeding material space : 950 mm , heating area : 3 , total is 3 KW ( reduce power can ensure heating temperature stable) , heating contraol adopt s olid state relay .
- Blank cylinder : cylinder diameterφ85 , 1000mm
- Die size : φ1.2*φ2.5 , thickness 0.2-0.5(can customize),quanitity is 3 sets.
- Die connect falan : suit for cylinder diameter 30 mm ( include heating device )
- Actual feeding material : each is 0.5 - 1 Kg
- Push material head is POM ,Concave end with vent head.
- Push way is from up to down .
- The core bar has strong flexibility and is not easy to deform to meet the needs of mold deviation adjustment
- The mould material is 316 stainless steel chromium plating , core material is 316 stainless steel 20 degree mirror finish , puch rod material is Cr 12 , push head adopt POM
- Push machine vertical type , feeding material is from up to down , upward push , height is 10000 mm , working distance lengh is 3000 mm
2. Composition
(1) Sintering Machine
1.temperature control is on 400 -450 ℃
(2) Drum mixer
(3) Preforming Machine :
It is mainly use for PTFE tube device , adopt single cylinder lifting
(1) Sintering Machine
1.temperature control is on 400 -450 ℃
2.Heating power : 12 KW ( adopt 2 tube type heating device ) heating control is PID
3.Size (mm) L x W x H is 1 0 00× 5 00× 50 0
4.Pre-sinter tube isφ89mm 304 stainless steel tube , length is 5000 mm , Connected by flange heating furnace. Vertical type to sinter
(2) Drum mixer
- Two 5kg mixing buckets are equipped at one time , conduct rotation and revolution at the same time, 30 revolutions per min
- Steering and speed can be adjusted according to technical requirements 1.1 KW speed reducer motor
- emergency stop switch and set process timer
- Equipped with 10 plastic mixing buckets , capacity is 10L
(3) Preforming Machine :
- Vertical type to blank making , oil pressure type to blank making , push sped , pressure , length can adjust .
- Blank material inner pressure max can be 6 Mpa , upward speed 10-300 /min , downward 300 mm /min ,core rod can adjust its place .
- Supply pre-form core rod 1 set φ15 , cylinder diameter isφ30, outside diameter isφ70,cylinder insidesurface is precise grinding
- Cylinder material adopt 38CrMoAIA with Nitriding treatment , core bar material is G20CrMo, push head maetrial is POM
- The height is 3000 mm , pre-form blank making length is 500 mm
(4) Diameter Detecting Gauge
Working condition
- Power : 100~240VAC, 50~60Hz;
- Operating temperatures : 0~45 ℃
- Atmospheric humidity : ≤ 90%(free of condense water)
- Ambient requirement : The surrounding air shall free of corrosive gas, oil, steam a heavy dust
- Packing size : 615 mm×330 mm×280 mm(L×W×H)
- Weight of the complete machine : 11 kg
- Nominal measuring range < 25 mm
- Recommended measuring range 0.2~20mm
- Measuring accuracy ±(0.002 mm)
- Measuring speed 1800 measurements/s
- Power consumption < 10W
- Communication interface RS-232/485
- Centre height(including support) 850~1100 mm
- Dimensions(excluding support) 100 mm×100 mm×410 mm
4. Function Features
- Efficient Production : The push machine is designed for high-speed production, achieving up to 20 meters per minute.
- Precision Control : Features a human-machine interface with PLC soft program control for precise adjustments and optimal performance.
- Durable Construction : Made with high-quality materials like 38CrMoAIA steel and 316 stainless steel, ensuring long-term durability and resistance to wear.
- Flexible Operation : The machine allows for flexible speed adjustment and can accommodate various die sizes, making it adaptable to different production needs.
- Enhanced Cooling : The hydraulic station includes forced oil cooling with air cooling, ensuring stable operation even under high workload conditions.
- Safety and Stability : Equipped with solid-state relay heating control and precise temperature regulation to maintain consistent and safe operation.
5. Ease of Operation
The PTFE Medical Tube Extrusion Machine is designed for user-friendly operation with a comprehensive human-machine interface. The PLC soft program control system allows operators to easily adjust settings and monitor the extrusion process in real-time. The machine's vertical design and ergonomic layout ensure comfortable and efficient operation, minimizing operator fatigue.6. Application Fields
This machine is ideal for producing medical-grade PTFE tubes used in various medical applications, including catheters, stents, and other flexible tubing requirements. It is also suitable for producing PTFE tubes for industrial applications where high-quality, precision tubing is required.7. Advantages
- High Precision : Ensures consistent tube quality with precise control over extrusion parameters.
- High Efficiency : Capable of handling large-scale production with minimal downtime.
- Versatility : Suitable for various PTFE tube sizes and specifications.
- Quality Assurance : Made with premium materials and advanced manufacturing techniques for reliable performance.
8. Quality Assurance
Our PTFE Medical Tube Extrusion Machine is manufactured to the highest standards, ensuring reliable performance and durability. Each machine undergoes rigorous testing and quality control to meet industry standards and customer expectations.9. Customer Support/Service
We offer comprehensive customer support, including technical assistance, maintenance services, and operator training. Our dedicated support team is available to ensure the smooth operation and optimal performance of your PTFE Medical Tube Extrusion Machine.10. Frequently Asked Questions
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What materials can this machine handle?
- The machine is specifically designed for PTFE but can be customized to handle other materials upon request.
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What is the maximum tube diameter this machine can produce?
- The machine can produce tubes with an outer diameter up to 60mm.
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How is the machine controlled?
- The machine features a human-machine interface with PLC soft program control for easy operation and precise adjustments.