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Solid HDPE High speed tandem line - drawing , annealing Insulation line
This line is design to conduct insulation for lan cable of lower than CAT6A SF/FTP , USB cable 2.0 , HDMI 2.0 , comuter cable , etc .
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1. Application
a. Suitable for single-layer, stripped single color insulation .
b. Widely used in producing data cable , signal cable , USB cable insulation .
c. This line include machine process of drawing , annealing , insualtion .
c. The industrial computer control system realizes online product quality monitoring, storage,recall and product quality fault printing function,one-button acceleration and deceleration function, reducing personnel input and improving production efficiency.
d. Simple operation, high efficiency and energy saving, high production efficiency, easy maintenance.
a. Suitable for single-layer, stripped single color insulation .
b. Widely used in producing data cable , signal cable , USB cable insulation .
c. This line include machine process of drawing , annealing , insualtion .
c. The industrial computer control system realizes online product quality monitoring, storage,recall and product quality fault printing function,one-button acceleration and deceleration function, reducing personnel input and improving production efficiency.
d. Simple operation, high efficiency and energy saving, high production efficiency, easy maintenance.
1. Main specification
2. Machine component
3. Main brands for parts
4. Crosshead and extrusion pattern
5. Essential components to Achieve high speed
6. Online Testing equipment (Swiss Zumbach/German Sikora)
| No. | Item | Figure |
| 1 | Inlet wire diameter | 2.6-3.0mm annealed copper wire; |
| 2 | Outlet wire range | 0.40-0.8mm; |
| 3 | Drawn wire tolerance | ±0.001mm |
| 4 | Copper wire ovality | ±0.001mm |
| 5 | Copper wire elongation range | 18%-30% |
| 6 | Insulated core wire tolerance | ±0.005mm within average value. |
| 7 | Insulation material | HDPE |
| 8 | Eccentricity | ≦ 0.007mm; |
| 9 | The max. design speed | 1800m/min; |
| 10 | General line speed | 1200m/min-1500m/min; |
| 11 | Take-up bobbin size | OD500mm*W300mm*bore diameter56mm; |
| 12 | Total power | 140kw; |
| 13 | Production line height of center | 1000mm; |
| 14 | Production line overall dimension | (L*W*H) 4500*3200*2600mm; |
| 15 | Production line color | Regular RAL5015 |
2. Machine component
| No. | Item | Q’TY | |
| 1 | Single set vertical type copper wire pay-off stand | 1 | |
| 2 | GL710 drawing lubricating fluid circulating cooling and copper powder filter device | 1 | |
| 3 | LSTH200 continuous annealing drawing machine | 1 | |
| 4 | Copper wire die pointer stringer (install in the drawing machine) | 1 | |
| 5 | SJ65-25D extruder machine | 1 | |
| 6 | SJ30-25D horizontal type lifting color strip extruder | 1 | |
| 7 | Vaccuum suction feeder （ for 65 extruder machine ） | 1 | |
| 8 | Color masterbatch mixing device （ for 65 extruder machine ） | 1 | |
| 9 | 50Kg drying machine （ for 65 extruder machine ） | 1 | |
| 10 | Shanghai Shuangyan self-centering head | 1 | |
| 11 | Warm water movable trough equip with warm water tank and trough electrical drive decice | 1 | |
| 12 | SC-4M cooling water trough | 1 | |
| 13 | SLQY-350 spray type multi- cycle capstan | 1 | |
| 14 | Splash water device | 1 | |
| 15 | Horizontal dry blower device | 1 | |
| 16 | DC Sparker （ Online brand ） | 1 | |
| 17 | DADT500 automatic dual reel take up | 1 | |
| 18 | Electric cabinet | 1 | |
| 19 | Connect cable of each component machine ， not include main inlet supply power cable | 1 | |
| Online detecting device | |||
| Name | Type | ||
| 20 | British PROTON diameter measurement (single shaft) conductor | PD30MKII+Profibus | 1 |
| 21 | German SIKORA eccentricity outer diameter gauge | CENTERVIEW 8010e | 1 |
3. Main brands for parts
- DC motor use Hangzhou Hengli motor Z4 series
- DC motor drive use PARKER SSD series
- Low voltage electric use Schneider
- PLC use Siemens S7-1500 series
- Servo motor use Siemens V90 series
- All AC motor use Siemens converter motor
- AC frequency converter use Siemens
4. Crosshead and extrusion pattern
5. Essential components to Achieve high speed
| Drawing and annealing unit | High capacity extruder | Double reel automatic take-up |
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6. Online Testing equipment (Swiss Zumbach/German Sikora)
| Diameter gauge | Spark tester | Eccentricity |
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1. Full machine customization
2. Machinery installation layout design
3. On-spot installation service (negotiable)
4. Whole factory layout design
5. Accessories supply
| Tips and dies | Heating plate | Bobbins and reels |
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6. 24-hours consulting team
Tel: +86 13712309671
