Solid HDPE Insulation Extrusion Machine

This line is design to conduct insulation for lan cable of lower than CAT6 SF/FTP , USB cable 2.0 , HDMI 2.0 , computer cable , etc .

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Product Introduction
Product Parameters
Product Additional Service Description

Product Introduction

1. Application
a. Suitable for single-layer, stripped single color insulation .
b. Widely used in producing data cable , signal cable , USB cable insulation .
c. The industrial computer control system realizes online product quality monitoring, storage,recall and product quality fault printing function,one-button acceleration and deceleration function, reducing personnel input and improving production efficiency.
d. Simple operation, high efficiency and energy saving, high production efficiency, easy maintenance.

Product Parameters

1. Main specification

Model	30	40	50	60
Machine Usage	Used for conductor single layer/single layer+stripping insulation extrusion
Wire specification	AWG36~AWG30	AWG32~AWG28	AWG30~AWG24	AWG28~AWG20
Extrusion material	HDPE、PP、PU、PVC、SR-PVC
Screw parameters	L/D ratio:26-28:1. Compression ratio:2.7~3.2. Screw material:38CrMoAIA,vacuum heating treatment,Surface grinding polishingchromium plating.
Temperature-contro. segments(body+Head)	3+2	4+2	4+2	5+2
Power	7.5HP	10HP	15HP	20HP
Highest output	35KG/H	45KG/H	60KG/H	80KG/H
Max. wire speed	400M/MIN	500M/MIN	600M/MIN	800M/MIN
Movable water tank	Extension type movable trough, Mobile quantity 500, overall length 1.8M with single segment type water dryer.
Length of U water tank	9M	9M	9M	9M
Accumulate wheel parameters (12+13 grooves)	φ120	φ120	φ150	φ200
Capstan power	3HP	3HP	3HP	5HP
Pay-offs type	Automatic shaft-type active pay-offs, apply to φ100~300 bobbin, Slider swinging rod hammer tension type structure, Online tension test display combined with dividing rule(r) with break line protection.
Take-ups type	Double-shaft take-ups with traversing,3HP motor with frequency conversion speed regulation, can single/linkage running,auto stop when reach the meter quantity,apply to φ400-500 bobbin.

2. Machine component

No	Name	QTY
1	Shaftless motorized pay-off	1
2	Preheater	1
3	Wire conductor straightener	1
4	Main extruder with hopper dryer feeding	1
5	35 vertical stripping extruder	1
6	Movable water tank	1
7	Laser diameter gauge	1
8	Cooling water tank	1
9	Accumulator stand	1
10	Capstan	1
11	Meter counter	1
12	High frequency spark tester	1
13	Dual axis take up	1
14	PLC Siemens electrical control system	1
15	Spare parts (tools,mold etc)	1

3. Main brands for parts

Motor: DONGGUAN motor
Frequency converter: Inovance
Temperature controller: RKC high-precise temperature controller (Japanese brand )
Electrical component:Japan,TAIWANG brand or homebred brand
Bearing: NSK,KOYO,ASAHI (Janpanese brand )
Touch screen : WEINVEIW (TAIWANG brand )
PLC : Siemens (German brand)

4. Crosshead and extrusion pattern