Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution
Network Cable - Cat 5-8 Production Solution

Network Cable - Cat 5-8 Production Solution

Network cable making machines automate the process of assembling and crimping connectors onto the cable, ensuring consistent and precise termination.They help to automate the manufacturing process, reduce manual labor, and ensure consistent quality and performance of the cables produced.

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Product Introduction

1.Introduction

Application : A network cable is a type of cable that connects among electronic device and create data transferring connection .

Types : technically speaking , network cable refer to short range data transferring cable
1.1 twisted-pair cable

1.2 coaxial cable

1.3 fiber optic cable

In a broad sense, we refer to the network cable generally refers to the twisted pair cable, this introduction will be based on that .

2.Classification and Nomenclature

2.1 Based on transfer speed and frequency

2.1.1 Cat 5

2.1.2 Cat 5e

2.1.3 Cat 6

2.1.4 Cat 6a

2.1.5 Cat 7

2.1.6 Cat 8

Type Cat 5 Cat 5e Cat 6 Cat 6A Cat 7(A) Cat 8
Speed 100Mbps 100-1000Mbps 1Gbps 1-10Gbps 10Gbps 25-40Gbps
Frequency 100MHz 155MHz 250MHz 500MHz 1000MHz 2000MHz
Maximurange 100m 100m 100m 100m 100m 30m
No.oftwistedpair 2 2/4 4 4 4 4
Cabletype unshielded/ unshielded/ unshielded unshielded/ shielded shielded
shielded shielded shielded shielded

2.2 Based on cable structure2.2.1UTP

2.2.2 FTP

2.2.3 SFTP

2.2.4 ASTP

Common Industry Acronyms ISO/IEC11801 Name Cable Shielding Type Twisted Pair Shielding Type Example
UTP U/UTP None None U/UTP Cable
FTP, STP, ScTP F/UTP Foil None F/UTP Cable
STP, ScTP S/UTP Braiding None S/UTP Cable
SFTP, S-FTP, STP SF/UTP Braiding & foil None SF/UTP Copper Cable
STP, ScTP, PiMF U/FTP None Foil U/FTP Cable
FFTP F/FTP Foil Foil F/FTP Copper Cable
SSTP, SFTP, STP, PiMF S/FTP Braiding Foil S/FTP Cable
SSTP, SFTP SF/FTP Braiding & foil Foil SF/FTP Cable


3. Naming formula

3.1 Structure :

FTP Diagram

3.2 Category : Cat 5/5e/6/6a/7/8

3.3 Sample : F/FTP CAT6A

 

4. Manufacturing process

 

5. VARIETY

5.1 Box cable


5.2 Patch cord

Product Parameters

6. Relative Machinery

6.1 Conductor stranded - 7 strands(for patch cord only) - For patch cord only

300/500 High speed double twisting machine


6.2. Insulation

6.2.1 Solid HDPE Insulation Extruder - CAT 5/5E/6/6A (lower than CAT6A SF/FTP)


6.2.2Foaming HDPE Insulation Extruder (foam-skin)- chemical/physical foaming - CAT6A(SF/FTP)-7

 

6.2.3Foaming HDPE Insulation Extruder (skin-foam-skin)- chemical/physical foaming(CAT7-8)

 

6.2.3High speed tandem line for solid HDPE Insulation Extruder + drawing & annealing - box cable only - (lower than CAT6A SF/FTP)

 

6.2.4High speed tandem line for foaming HDPE (skin foam skin) Insulation Extruder + drawing & annealing - box cable only - (CAT7-8)

6.3Pair twisting (8 insulated wire → 4 twisted pairs)

6.3.1 Double twisting machine + vertical back-twisting pay-off - CAT5-6A

6.3.2 Double twisting machine + horizontal back-twisting pay-off - CAT7-8

6.3.3 Triple pair twisting machine - Horizontal structure - CAT5-6A


6.3.4 Triple pair twisting machine - Vertical structure - CAT5-6A

6.4Overall Assembly + lateral taping (4 twisted pair → one assemby core )

6.4.1 Cantilever Stranding Machine - CAT5-6A

6.4.2 Cantilever Stranding machine with Rotary traction - CAT7-8

 

 

5. Braiding shielding / braiding screening

5.1 16 carrier braiding machine 

 

 

6. Sheath

6.2 PVC/LSZH Sheath extrusion machine

 


7. Packaging

7.1 8 figure packing machine CAT5-6A

 

7.2 Reel packing machine - CAT7-8




8. Testing

8.1 TDR Network analyzer


 

B. Fluke tester

Project6
 

C. Insulation profile projector


 

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