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Network Cable - Cat 5-8 Production Solution
Network cable making machines automate the process of assembling and crimping connectors onto the cable, ensuring consistent and precise termination.They help to automate the manufacturing process, reduce manual labor, and ensure consistent quality and performance of the cables produced.
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1.Introduction
Application : A network cable is a type of cable that connects among electronic device and create data transferring connection .
Types : technically speaking , network cable refer to short range data transferring cable
1.1 twisted-pair cable
1.2 coaxial cable
1.3 fiber optic cable
In a broad sense, we refer to the network cable generally refers to the twisted pair cable, this introduction will be based on that .
2.Classification and Nomenclature
2.1 Based on transfer speed and frequency
2.1.1 Cat 5
2.1.2 Cat 5e
2.1.3 Cat 6
2.1.4 Cat 6a
2.1.5 Cat 7
2.1.6 Cat 8
| Type | Cat 5 | Cat 5e | Cat 6 | Cat 6A | Cat 7(A) | Cat 8 |
| Speed | 100Mbps | 100-1000Mbps | 1Gbps | 1-10Gbps | 10Gbps | 25-40Gbps |
| Frequency | 100MHz | 155MHz | 250MHz | 500MHz | 1000MHz | 2000MHz |
| Maximurange | 100m | 100m | 100m | 100m | 100m | 30m |
| No.oftwistedpair | 2 | 2/4 | 4 | 4 | 4 | 4 |
| Cabletype | unshielded/ | unshielded/ | unshielded | unshielded/ | shielded | shielded |
| shielded | shielded | shielded | shielded |
2.2 Based on cable structure2.2.1UTP
2.2.2 FTP
2.2.3 SFTP
2.2.4 ASTP
| Common Industry Acronyms | ISO/IEC11801 Name | Cable Shielding Type | Twisted Pair Shielding Type | Example |
| UTP | U/UTP | None | None |
|
| FTP, STP, ScTP | F/UTP | Foil | None |
|
| STP, ScTP | S/UTP | Braiding | None |
|
| SFTP, S-FTP, STP | SF/UTP | Braiding & foil | None |
|
| STP, ScTP, PiMF | U/FTP | None | Foil |
|
| FFTP | F/FTP | Foil | Foil |
|
| SSTP, SFTP, STP, PiMF | S/FTP | Braiding | Foil |
|
| SSTP, SFTP | SF/FTP | Braiding & foil | Foil |
|
3. Naming formula
3.1 Structure :
3.2 Category : Cat 5/5e/6/6a/7/8
3.3 Sample : F/FTP CAT6A
4. Manufacturing process
5. VARIETY
5.1 Box cable
5.2 Patch cord
6. Relative Machinery
6.1 Conductor stranded - 7 strands(for patch cord only) - For patch cord only
300/500 High speed double twisting machine
6.2. Insulation
6.2.1 Solid HDPE Insulation Extruder - CAT 5/5E/6/6A (lower than CAT6A SF/FTP)
6.2.2Foaming HDPE Insulation Extruder (foam-skin)- chemical/physical foaming - CAT6A(SF/FTP)-7
6.2.3Foaming HDPE Insulation Extruder (skin-foam-skin)- chemical/physical foaming(CAT7-8)
6.2.3High speed tandem line for solid HDPE Insulation Extruder + drawing & annealing - box cable only - (lower than CAT6A SF/FTP)
6.2.4High speed tandem line for foaming HDPE (skin foam skin) Insulation Extruder + drawing & annealing - box cable only - (CAT7-8)
6.3Pair twisting (8 insulated wire → 4 twisted pairs)
6.3.1 Double twisting machine + vertical back-twisting pay-off - CAT5-6A
6.3.2 Double twisting machine + horizontal back-twisting pay-off - CAT7-8
6.3.3 Triple pair twisting machine - Horizontal structure - CAT5-6A
6.3.4 Triple pair twisting machine - Vertical structure - CAT5-6A
6.4Overall Assembly + lateral taping (4 twisted pair → one assemby core )
6.4.1 Cantilever Stranding Machine - CAT5-6A
6.4.2 Cantilever Stranding machine with Rotary traction - CAT7-8
5. Braiding shielding / braiding screening
5.1 16 carrier braiding machine
6. Sheath
6.2 PVC/LSZH Sheath extrusion machine
7. Packaging
7.1 8 figure packing machine CAT5-6A
7.2 Reel packing machine - CAT7-8
8. Testing
8.1 TDR Network analyzer
B. Fluke tester
C. Insulation profile projector
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Production Steps of USB2.0
1. Tin-plated wire strand 7 x 0.10mm
2. Insulation (OD 0.8mm)
3. 4 wires twist
4. Wire single layer machine
5. sheath (OD 3.2mm)
6. Terminal Process Equipment
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1. Copper/aluminum wire drawing machine
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4. Armouring
5. Insualted cable stranding
6. Cable jacket extruding
7. Finished cable pacaking
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1. Aluminum wire drawing machine
2. Aluminum wire stranding machine
3. Cable insulation extruding
4. Cable laying up machine
5. Cable packing machine
Tel: +86 13712309671
